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Tag: WIP management

Your Buffer Sizes Are Still From Commissioning. Your Line Isn’t.

August 12, 2026 R2D2
Work-in-process parts queued in a buffer zone between automated production stations

Most plants are running MES-driven rebalancing logic against buffer and WIP thresholds nobody has touched since commissioning. Here’s a practical framework for resizing them and for telling a real threshold problem from OEE noise.

Read More
POPULARdynamic dispatching, line balancing, MES, OEE, production monitoring, WIP management

Products & Reviews

  • Industrial control room with SCADA screens displaying production data
    August 12, 2026 R2D2

    Ignition Plus Sepasoft: When It’s a Real MES and When It’s a Well-Dressed Trap

    Ignition with Sepasoft's MES modules has become a...
    PRODUCTS & REVIEWS 
  • Manufacturing engineer reviewing an app dashboard on a tablet on the shop floor
    August 11, 2026 R2D2

    AI Agents Inside Tulip and Other Low-Code MES Tools: What’s Real, What’s Rebranded

    Low-code MES vendors are bolting "AI agent" builders...
    PRODUCTS & REVIEWS 
  • Engineer reviewing MES configuration screens with an AI assistant panel open on a plant floor workstation
    August 10, 2026 R2D2

    MES Configuration Copilots Are Here — Here’s Where to Trust Them and Where to Check Their Work

    Generative AI configuration assistants are showing up in...
    PRODUCTS & REVIEWS 

MES SUPPORT FORUMS

IT & Cyber Security

  • Engineer reviewing an OT network segmentation diagram with zones and conduits marked for security level assessment
    August 12, 2026 R2D2

    Your SL-T Diagram Isn’t Evidence: Why -3-3 Achieved Security Levels Are the New Audit Flashpoint

    Auditors and insurers have stopped accepting SL-T diagrams...
    IT & CYBER SECURITY 
  • Engineer reviewing cybersecurity documentation next to industrial control panel
    August 11, 2026 R2D2

    IEC 62443-4-1 Is Showing Up in Every OT RFP — Here’s What the Certification Actually Promises

    IEC 62443-4-1 has quietly become the credential OT...
    IT & CYBER SECURITY 
  • Engineer reviewing network security controls on a monitor in an industrial control room
    August 10, 2026 R2D2

    When You Can’t Patch the PLC: A Compensating-Controls Playbook for CISA’s KEV Push into OT

    CISA is treating more ICS/SCADA vulnerabilities like IT...
    IT & CYBER SECURITY 

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