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Category: POPULAR

The Second Wave of Low-Code on the Shop Floor: Now You Have to Govern It

August 8, 2026 R2D2
Operator using a tablet-based digital workflow app on a manufacturing shop floor

Low-code tools have made it trivial to kill a spreadsheet-and-clipboard workflow in a week — which is exactly why plants now have thirty disconnected apps and no idea which ones actually need to be real MES modules.

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POPULARapp sprawl, Ignition Perspective, low-code MES, MES governance, shop floor digitalization, Tulip

Your UNS Broker Has Become a Junk Drawer. Here’s How to Fix It Without Ripping It Out

August 7, 2026 R2D2
Engineer reviewing a namespace and data architecture diagram on a monitor in an industrial control room

The first wave of unified namespace projects proved the concept but skipped the governance. Here’s a practical path to retrofitting schema enforcement and versioning onto a live UNS without starting over.

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POPULARdata governance, industrial IoT, MQTT, OPC UA, Sparkplug B, Unified Namespace

Agentic AI in Your MES: Where to Say Yes This Renewal Cycle, and Where to Hold the Line

August 6, 2026 R2D2
Operator reviewing dashboard screens in a manufacturing control room

Every MES vendor renewal now comes with an “agent” upsell. Here’s a practical way to sort which agentic AI features are safe to turn loose today and which ones still need a human in the loop.

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POPULARagentic AI, IEC 62443, ISA 95, MES, quality management, shop floor automation

Who Owns the Defect Record: Drawing the Line Between MES and eQMS in 2026

August 5, 2026 R2D2
Quality engineer reviewing defect data on a shop-floor terminal next to a production line

MES and eQMS platforms are both expanding into each other’s territory, and plants are ending up with two conflicting histories for the same defect. Here’s a practical rule for who owns what, and how to wire the handoff so audits don’t surface contradictions.

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POPULARCAPA, eQMS, MES, quality management, SPC, system integration

When the Scrap Reason Code Comes From a Camera, Not an Operator

August 4, 2026 R2D2
Machine vision camera inspecting a part on a production line with a defect overlay on a monitor

AI-based defect classifiers are auto-populating scrap reason codes at a speed and granularity operator-entry systems were never designed for — and the reason-code-to-GL and OEE mappings underneath are quietly corrupting cost-of-quality reporting.

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POPULARcost of quality, genealogy, machine vision, MES, OEE, quality management

Digital Twin Fidelity Inflation: Matching Twin Complexity to the Decision, Not the Demo

August 3, 2026 R2D2
Engineer viewing a digital twin simulation dashboard overlaid on a factory floor

Every MES suite now sells a digital twin module, and most plants are buying the wrong tier — either overbuilt physics engines for questions a spreadsheet could answer, or static 3D models for questions that need real simulation.

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POPULARcapacity planning, digital twin, historian data, MES, predictive maintenance, SCADA

When Your MES Stops Asking Permission: The Agentic AI Governance Gap

August 2, 2026 R2D2
Manufacturing engineer monitoring an MES dashboard with AI-driven alerts on a shop floor control room screen

MES vendors quietly swapped “copilot” for “agent” in their 2026 messaging, meaning software that acts on the shop floor instead of just suggesting actions. Here’s what’s actually being delegated, where accountability breaks, and what to demand before you let one touch your system of record.

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POPULARagentic AI, audit trail, ISA 95, manufacturing software, MES, shop floor automation

Low-Code Shop Floor Apps Are Solving Shadow Spreadsheets by Creating Shadow IT

July 31, 2026 R2D2
Operator using a low-code manufacturing app on a tablet at a production line

Every MES and UNS vendor now sells “build your own app in an afternoon.” That’s genuinely useful — until forty operator-built apps have no owner, no version control, and no exit plan. Here’s a practical framework for deciding what belongs in a low-code app versus core MES.

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POPULARIgnition, low-code, MES, shadow IT, shop floor digitalization, Tulip

Your Predictive Quality Model Works. Your MRB Process Wasn’t Built for This Many Holds.

July 30, 2026 R2D2
Quality inspector reviewing a held batch of product on a manufacturing floor

Predictive quality models are moving from advisory dashboards to closed-loop MES actions that auto-trigger holds — and plants are discovering their disposition workflows were never built to handle the volume. Here’s how to redesign hold logic before it becomes the bottleneck.

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POPULARgenealogy, ISA 95, MES, MRB, predictive quality, quality management

Every Vendor Has a UNS Now. Most of Them Don’t.

July 29, 2026 R2D2
Abstract visualization of a factory data network with connected nodes representing a unified namespace architecture

Unified Namespace has become the default slide in every MES vendor’s 2026 pitch deck, but the term now covers everything from a real event-driven broker to a historian with a new coat of paint. Here’s how to tell the difference before you sign a renewal.

Read More
POPULARIndustry 4.0, MES architecture, MQTT, OPC UA, Sparkplug B, Unified Namespace

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Products & Reviews

  • Industrial control room with SCADA screens displaying production dashboards
    August 18, 2026 R2D2

    Ignition Plus MES Modules vs. Standalone MES: A Buyer’s Framework for 2026 RFPs

    Ignition's Perspective module and third-party MES add-ons like...
    PRODUCTS & REVIEWS 
  • A shop floor operator using a tablet running a low-code manufacturing app on an assembly line
    August 17, 2026 R2D2

    Tulip in 2026: Where Low-Code MES Earns Its Keep, and Where It Doesn’t

    Tulip's 2026 updates push its frontline operations platform...
    PRODUCTS & REVIEWS 
  • An industrial edge computing device mounted in a control cabinet on a factory floor
    August 16, 2026 R2D2

    Edge MES in 2026: What’s Actually Running Locally vs. What’s Just a Rebranded Gateway

    Every major MES vendor now sells an "edge"...
    PRODUCTS & REVIEWS 

MES SUPPORT FORUMS

IT & Cyber Security

  • Engineer reviewing an industrial network segmentation diagram on a laptop near plant floor equipment
    August 18, 2026 R2D2

    Your Zone-and-Conduit Diagram Doesn’t Exist Yet. Here’s How to Build One That Survives an Audit

    Insurers and automation OEMs have stopped accepting policy...
    IT & CYBER SECURITY 
  • Engineer reviewing a contract next to an industrial control panel and SCADA screens
    August 17, 2026 R2D2

    Secure by Design Attestations Are Marketing Copy Until Your Contract Says Otherwise

    Every PLC and SCADA vendor now name-drops CISA's...
    IT & CYBER SECURITY 
  • Engineer reviewing vulnerability advisories on a screen in an industrial control room
    August 16, 2026 R2D2

    Stop Patching by CVSS Score: A Real Triage Framework for CISA ICS Advisories

    CVSS alone can't tell you which ICS advisory...
    IT & CYBER SECURITY 

Tag Cloud

agentic AI CISA cobots digital twin downtime tracking edge computing ERP integration FactoryTalk genealogy ICS security IEC 62443 Ignition Ignition SCADA industrial AI industrial automation industrial cybersecurity ISA 95 Manufacturing MES MES architecture MES implementation MES integration MES licensing MES selection motion control MQTT Sparkplug B network segmentation OEE Opcenter OPC UA OT cybersecurity OT security PLC programming Plex Systems production scheduling quality management Rockwell Automation SBOM SCADA TIA Portal traceability Tulip Unified Namespace vulnerability management work instructions

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